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Best Welding Helmet Reviews

best-welding-helmetMany people have job in the garage and working with the welding machine. In the time of working, different kind of radiation comes out from the welding machine. The welding arc emitted mainly two kinds of radiation such as Ultraviolet (UV) and Infrared (IR) radiation.

These radiations are very harmful for human health especially for eye. They can cause arc eye, inflamed cornea, retinal burns and finally lead to loss of vision.

They can also damage uncovered skin and create sunburn like condition. To prevent those problem a welding operator or welder should used welding helmet when perform welding. Now, question is that what is “Best Welding Helmet”?

A Welding Helmet is a type of headgear used by welding operator or welder when performing certain types of welding to protect the eyes, neck and face from flash burn, infrared light (IR), ultraviolet light (UV), sparks and heat.

Types of Welding Helmets

Welding helmets are either of the following types:

  • Standard or Passive Welding Helmets
  • Auto Darkening Welding Helmets
  • Fixed or Variable Shade Helmets
  • Battery and Solar Powered Helmets
  • Professional and Intermediate Level Helmets

Advantage of Using a Welding Helmet

Higher Precision

Usually, the welding helmets glass cover are darkened or tinted. So, you can see partially where you are pointing your welding rod even though there already have intense lighting. It prevents you from losing sight of your present work leading to more precise and accurate outputs.

Avoid Injury

The ultimate purpose of the helmets for welding is to avoid injury on your eyes in terms of foreign bodies or eye strain. Welding helmets fully cover your head and save your face from red hot foreign materials hit. Also the protective tinted glass saves your eye from excess light radiation.

Increase Working Efficiency

Welding helmet also increase your working efficiency. Due to protective tinted glass, there is no longer need to recover the intense light or to cover your eyes time to time. So, now you can perform your work uninterruptedly and efficiently.


Top 3 Rated Helmets Comparison

*Results Are Based On Amazon.com Helmets for Welding Consumer Reports & Reviews*


Revco GB100 BSX Extreme Gear Pack with Helmet Catch

Travelling and working to different places with so many things will surely make your day tired and stress. If you have the Revco GB100 BSX Extreme Gear Pack with Helmet Catch, carrying your things together with your helmet will not be stressful. This will enable you to carry your things as well as your helmet easily and safely. You can just carry it at your back and now go to your work place with complete equipment.

The salient features of the Revco GB100 BSX Extreme are:

  • The dimensions of this welding helmet are 27 x 22 x 21 inches.
  • This welding helmet comes with BSX backpack that contains padded back. It also has reinforced pockets on the sides.
  • It also features a quick action helmet catch that enable you to hold your welding helmet safely with your other tools.
  • The gear pack has capacity to hold your welding helmet, jacket gloves, grinders and other tools safely and tightly due to its durable and strong design.
  • The weight of the pack is only 3.5 pounds. So you can still carry it even though you are working on so far places.
  • The price of this gear pack is also affordable. You can get a quality product with low price.

Customer reports and reviews are mostly favorable on the Revco GB100 BSX Extreme Gear Pack with HelmetCatch. The ratings of this helmet are excellent on Amazon. With almost 71 reviews, only 1 consumer gave this welding helmet 1 star rating and 59 consumers gave 5 star ratings. This quality welding helmet has 4.7 stars out of 5 stars rating on Amazon, which shows that most of the consumers like this helmet.

Miller Classic Series 8-12 Variable Shade Auto-Darkening Welding Helmet

This welding helmet comes with an ergonomic and sleek design which ensures weld splashes and sharp foreign materials are slide off from the surface of the helmet. This helmet is fully adjustable with auto darkening glass panel which powered by a solar panel, found in front of the helmet. This helmet is also lightweight (only 2.1 pounds) prevent unforeseen neck or back aches. This excellent helmet provides full head protection including the ears and also covering the neck.

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The salient features of Miller 251292 ClassicSeries are:

  • The dimensions of this helmet are 21 x 19.5 x 12 inches.
  • This helmet comes with several layers of glass and it even comes with a visor.
  • This welding helmet features Auto-darkening panelsthat only darken when activities of intense light flashing occurred. This feature allows you to see your working on clearly before and after you weld.
  • This welding helmet comes with both battery and solar panel as a power source.
  • The headgear of this helmet is equipped with durable detents to keep the helmet in place, this welding helmet is lightweight, only 1 pound.
  • Despite being designed to be lightweight, this is still functional.
  • The Viewing Area of this helmet is- 5.15 sq. in – 3.75 x 1.375 in. (95 x 34 mm)
  • This helmet features Variable Shades #8 – 12 and Light State #3
  • Comes with two Arc Sensors – 1/10,000 sec. lens speed
  • Features Sensitivity and Delay Control option
  • TIG rating – 20 Amps

The only limitation of this welding helmet is that this product is less durable compare with other expensive helmets.

Consumer reports and reviews are excellent on the Miller 251292 Classic Series 8-12 Variable Shade Auto-Darkening Welding Helmet. In Amazon.com with almost 40 reviews, only 1 consumer gave 1 star rating and 30 consumers gave 5 star ratings, ensures the quality of this helmet. This quality helmet has 4.6 stars out of 5 stars rating on Amazon.com.

Jackson Safety W70 BH3 Grand DS Auto Darkening Welding Helmet with Balder Technology

If you looking for a best quality welding helmet with all around functionalities, then Jackson Safety W70 BH3 can be good choice for you. This features an auto darkening lens with optimum optical quality, variation of light transmittance and efficient diffusion. This is made with high density plastic that is not only lightweight but also heat and welding splatter resistance. It also comes with an all around protective headgear which ensures protection from the head to neck. This helmet also features a digital control panel that is easy to control and self explanatory. It control panel contain only 3 buttons grind, torch and wield, so, anyone can easily adjust the shade of the panel. This great welding helmet also features delay, sensitivity and a numerical shade control for more technical adjustment.

The salient features of the Jackson Safety W 70 BH3 Grand DS Auto Darkenting Welding Helmet are:

  • The dimensions are 18.3 x 18 x 19 inches.
  • Ratchet suspension – This feature allows to custom adjust the distance of the lens from your eyes.
  • Crown strap adjustment – a different form of adjustment of your helmet that allows you to lower or raise the helmet depending on your choice. This helps you to center your eyes with the viewing panels.
  • This is very light, only 1.24 pounds. So, anyone can put it head and work all day comfortably without worrying about being tired neck.
  • This also features flexible viewing angles.
  • For longer battery use, this helmet comes with a solar panel.
  • This comes with a digital control panels inside the helmet which are very easy to operate.

Jackson Safety W70 BH3 Grand DS Auto Darkening Welding Helmet is an expensive helmet with high quality. Customer reports and reviews show that people like this for its quality. In Amazon.com this Jackson Safety welding helmet has excellent ratings. With almost 54 reviews, only 1 consumer gave this welding helmet 1 star rating and 43 consumers gave 5 star ratings. This high quality with high price has 4.6 stars out of 5 stars rating on Amazon, which indicate that most of the consumers like this helmet.

Best Welding Helmet Buying Guide

A Welding helmet is a very important device because it protects the operator from ultraviolet (UV) and infrared (IR) rays emitted from welding arcs. Before buying you should choose and select a proper helmet that ensures high quality of welds, high level of comfort and improve your welding ability. However, all are not built equally, so choices a helmet is quiet confusing. Here we mentioned step by step guide to choose and buy the best.

1. Figure out Your Needs

To buy a helmet, at first you should figure your needs. Make a list of most important features you are expecting from your helmet. Consider what’s you want and what you are don’t like from your welding helmet. Find out all the matters and write it down to make a list. All these finding are help you to make a good decision. But, remember that do not go too far with list, a lot of options may make the selection procedure harder. You should identify only most important features you needs.

2. Set Your Budget

After figure out the needs, you should set a specific budget. For choosing a right one, the cost of the helmet plays a determining role. There different kinds of helmets are available in the market with different price.

3. Consider different factors:

In the time of buying a welding helmet you should consider several factors such as auto or passive darkening lens, number of sensors, helmet weight, viewing size, fixed or variable shade, lens reaction time, national safety standards adjustable delay and sensitivity controls and battery life etc.

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3.1. Auto or Passive Darkening Lens:

There are two types of lens available in the market. One is Auto-darkening lens and another is Passive or Standard darkening lens. The viewing lens of a welding helmet is a dark tinted glass pieces with UV and IR coating. The shade numbers of the lens determine the ability of the lens to filter light. Usually, an auto-darkening lens has 3 or 4 shade number which indicates it’s easy to use, easy to see through this lens like sunglasses. This type of lens helps the operator to clearly see his torch or gun to the material he is joining. On the other hand, Passive or Standard welding helmets are just popular as they were long time ago. These helmets are cost effective because they are made from moulded plastic instead of thick leather. The viewing lens or filter had ultraviolet (UV) or infrared (IR) coatings. The passive darkening lens has usually #10 shades and has been widely used for its affordability. But, some difficulties are associated with this lens such as poor weld stars, tack welding, inadvertent arc flashes and neck fatigue.

3.2. Fixed or Variable Shade:

If most of your welding include only one type of material (such as steel) with similar welding process and amperage, then a fixed shade #10 lens is recommended for you. Standard or passive glass lens welding helmets obviously are fixed shade and the least expensive auto-darkening helmets are also available in fixed shade. But, most of the welding operators weld different materials (such as aluminum, stainless steel etc) with different thickness that require the use of different welding process (such as stick, MIG and TIG) with varying welding amperage. In this case, it is best to use a variable shade lens which can be adjusted at either outside or inside of the welding helmet to properly protect your eyes. Adjusting of shade lens vary on the level of amperage of welding and sensitivity of the eyes.

3.3. Helmet Weight:

You should choose a lighter welding helmet to reduce the risk for neck fatigue and discomfort and increase your welding ability.

3.4. Solar Power and Battery life:

Some auto-darkening welding helmets are comes with a non-replaceable battery and solar assist panel. The problem with this type of welding helmet, the lens doesn’t work if the battery wears out. So, a better investment is a welding helmet powered by a solar assist panel and replaceable battery that helps you to start working right away.

3.5. Lens Reaction Time (Switching Speed):

Auto-darkening helmet features different lens switching speed. It indicates the how fast the lens will switch from its natural light state to darkened shade during welding. The quicker a welder lens is shaded from the high intensity light, the better. Too slow switching speed may cause eye discomfort that feels like a dry scratchy sensation.

3.6. Viewing Area size:

This is fully depends on your personal preference. It you are working on a large size of metal, the large viewing field is recommended for you. The Viewing area sizes are usually from 6-9 sq. in.

3.7. Helmet Fit:

It is another important factor to consider. You should buy a helmet that best fit for you. Any exposed skin from welding helmet that doesn’t fit properly could be from UV rays or spatter.

3.8. National Safety Standards:

National Safety Standards ensure the product is prepared properly with maintained proper procedure. It ensures your safety from hazards.

3.9. Sensors of welding helmet:

The more sensors mean that better coverage. Usually, typical number of sensors of welding helmet ranges form 2-4.

3.10. Adjustable sensitivity and delay controls:

Sensitivity adjustment is need on low amperage welding such as TIG process. On the other hand, delay control is very helpful for operator at the time of high amperage welding.

3.11. National Security Standards:

The newest safety standard for welding helmets is actually ANSI Z87. 1 — 2003. This standard requires helmet along with auto-darkening lens producers to validate their advertised specifications such as darkness shade settings, switching rates of speed as well as other specifications.

Care and Maintenance of the Welding Helmet

Regular care and maintenance for welding helmet is highly required. This is important to ensure effective performances of the device as well as protection for the user. It is necessary to read carefully and follow the safety information provided in the operator’s manual and you should contact the manufacturing company in case of any doubt. Remember that, poor maintenance can cause early retirement for welding helmet and it would add only additional cost for replacement. Welding helmet provider as well as any mechanical shops and operator who offer maintenance services can also provide assistance. But, doing the maintenance with your own effort is always better and save money. Following guidelines will help you to care your welding helmet –

  • Regular cleaning and maintenance is necessary. Because dust can accumulates and cover the mechanical parts of the helmet.
  • You can easily remove the dust by taking off the cover and blow it with a compressed air.
  • You should check your helmet regularly. The maintenance check could be performing weekly or monthly depending of your usage.
  • Sometimes the sensors are block either by dirt and grime on the outer protection plate or by obstruction in the workplace. You should clean the plates often with a soap and water solution. If necessary, you should replace it.
  • If necessary, replace your batteries. Some Auto-darkening helmets have battery life indicators, so remember to note that.
  • In the helmet are electronics, so always keep your helmet dry and stored in dry place.
  • Be sure you carry your helmet in a helmet bag. It doesn’t need to be anything fancy, but should at a minimum protect your helmet (especially the lens) from getting scratched.
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Frequently Asked Questions (F. A. Q)

1. Q: What’s the proper lens shade to use of in my personal welding helmet to correctly protect my eyes?

A: Many individuals mistakenly believe that the lens shade quantity corresponds to the amount of protection that’s provided towards the eyes and therefore the higher the number, the much better the safety. But the truth is, all well-constructed high quality welding contacts, have the screen that filters out 100 % of the actual harmful ultraviolet (UV) as well as infrared (IR) wavelengths and offers protection towards the eyes.

2. Q:What kind of helmet is much better solar-powered or even battery-operated?

A: Solar driven helmet provides the convenience of not having to be worried about changing batteries. So it’s perfect.

3. Q: What happens if the actual battery fails?

A: You’re usually protected through damaging UV/IR the radiation. And regardless of what, your eye is usually shaded through flash. Whenever you pick up an off Speed glass filtration system, it’s intermediately-shaded. Whenever you turn about the filter, this “lightens” as well as becomes clear. When a good arc is actually struck, the actual filter darkens.

4. Q:Do you watch any of the arc flash?

A: The filtration system changes prematurely for the attention to visit a flash. The changeover from absolutely no arc to arc occurs with no perceptible flash.

5. Q: How long do the actual batteries last within the fan model?

A: Duracell batteries within the fan design last approximately forty hours and in rechargeable condition approximately twelve hours. The fan could be switched off and on easily.

6. Q:Can I later set up the fan during my regular helmet?

A: The fan model tends to be designed differently compared to regular helmet.

7. Q:What components are covered under the two years warranty?

A: Just about all parts tend to be covered other than the alternative lenses

8. Q:How much durable is the Accu-Strike helmet?

A: The Accu-Strike helmet is extremely durable. It consists of polycarbonate, higher impact materials, the same materials utilized in bumpers as well as Billy clubs.

Tips/Tricks for Buying a Welding Helmet

Tip-1: Don’t Go Too Cheap

There are lots of cheap welding helmets in the market today, but it is not recommend going with the least price when you are just starting. There is reciprocal relationship between the quality and price. Everybody wants to save their money, but it is not a good decision to go overboard here and finally be disappointed.

Tip -2: Don’t Overpay for a Welding Helmet

There are lots of costly welding helmets on the market and even some cost upwards $400. For normal welding works you don’t need a helmet that costly. You should buy a good beginners helmet for welding for around $50-$70. Until you want to upgrade quality in the future, that will work just fine for you. But remember that, some of the cheap welding helmets are made flimsy and may break on you eventually. So, you should sincerely choose your helmet.

Tip-3: Try to Buy Your Welding Helmet Online

It’s cheaper to buy a helmet online like Amazon.com. It’s not only cheaper, but they also sometimes offer free shipping. Further, you don’t pay tax on online purchase, if they are out of state.

Before purchasing, you should ensure the quality of the product.


To conclude this discussion about welding helmet, you are advised to do a proper research about the product and its brand before choosing and buying a helmet. Different customers have different needs and thus their reviews are differing from each other for the same product. Each welding helmet has some advantages and disadvantages, may it be the quality and durability or the price. These helmets are important and buying proper ones ensure your eye protection and long term vision. So, you should pick the best one by your budget. Remember that, these helmets don’t come in cheap price with best quality.

The most important step of any buying decision is that choosing and buying product through looking and feeling. So, you should try to the buying a helmet the shop. If you purchase a product in online, that’s also fine but before purchase you should ensure about quality. We hope that, our Welding Helmet Buying Guide section would be a useful buying guide for you in your best welding helmet selection.

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